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LZX-50N微机控制电子拉力 /剥离力试验机
LZX-50N微机控制电子拉力 /剥离力试验机

 


 

微机控制电子拉力试验机

 

 

 

 

 

 

 

 

 

LZX-50N微机控制电子拉力 试验机(单臂式)

一. 拉力电子试验机项目简介:

国内微机控制电子式试验机起步于90年代初,我公司是吸取国外领技术、开发研制电子式试验机的企业之一。为提高企业产品的技术水平,公司先后吸取国内外先进技术,使公司的产品技术水平跃上了一个新的台阶。

二. 拉力电子试验机使用领域:

该试验机采用步进直流电机作为动力源;采用先进的芯片集成技术,专业设计的PCI数据采集放大和控制系统,试验力、变形的放大、A/D转换过程实现了全数字化调整。本机可对各种金属、非金属及复合材料进行力学性能测试和分析研究,广泛应用于航空航天、石油化工、机械制造、电线、电缆、纺织、纤维、塑料、橡胶、陶瓷、食品、医药包装、铝塑管、塑料门窗、土工布、薄膜、木材、纸张、金属材料及制造业,可根据GB、JIS、ASTM、DIN、ISO等标准自动求取试验力值、断裂力值、屈服强度、上下屈服强度、抗拉强度、抗压强度、断裂延伸率、拉伸弹性模量、弯曲弹性模量等试验数据。

三、重点描述:

主机:该机采用单柱式结构,横梁升降可以无级调速,更换立柱、丝杠、外罩后可改变试验空间。传动系统由低噪音圆弧同步齿轮带减速系统、丝杠副组成,运行平稳,效率高、噪音低、无污染。

四、拉力电子试验机附具:

l 标准配置:波纹对夹拉伸附具一付。波纹对夹式拉伸附具采用手动夹紧方式、夹持方便、可靠、不滑移、夹紧过程中钳口不动,夹具体上下移动。试样不受附加力,保证了试验结果的准确性。

五、拉力电子试验机功能介绍

l 本机采用内置式控制器,保证了该试验机可以实现等速位移控制。

l 采用步进电机,性能稳定、可靠,具有过流、过压、超速、过载等保护装置。

l 电气控制线路参照国际标准,符合国家试验机电气标准,抗干扰能力强,保证了控制器的稳定性,实验数据准确性。

l 自动换档:根据负荷大小自动切换到适当的量程,以确保测量数据的准确性;实现了真正意义上的物理调零、增益调整及试验力测量的自动换档、调零、标定和存盘,无任何模拟调节环节,控制电路高度集成化

l 条件存盘:试验控制数据和试样条件可制成模块,方便了批量试验的进行;

l 自动变速:试验过程中移动横梁的速度可按预先设定的程序自动变化,也可手动变化;

l 自动标定:系统可自动实现示值准确度的标定;

l 自动保存:试验结束,试验数据和曲线自动保存;

l 过程实现:试验过程、测量、显示和分析等均由微机完成;

l 批量试验:对相同参数的试样,一次设定后可顺次完成;

试验软件:中文WINDOWS界面,菜单提示,鼠标操作显示方式:数据和曲线随试验过程动态显示;

l 曲线遍历:试验完成后,可对曲线进行再分析,用鼠标可找到曲线上任一点所对应的试验数据;

曲线选择:可根据需要选择应力-应变、力-位移、力-时间、位移-时间等曲线进行显示和打印;

l 试验报告:可按用户要求的格式编制报告并打印;具有网络接口,可进行数据的传输、存储、打印记录和网络传输打印,可与企业内部局域网或Internet网连接。

l 限位保护:具有程控和机械两级限位保护;

l 自动停机:试样断裂后,移动横梁自动停止;

过载保护:当负荷超过各档值的3-5%时,自动停机;

自动和人工两种模式求取试验结果,自动形成报表,使数据分析过程简便。      

六、 拉力电子试验机主要技术指标

试验力:50N

试验力显示范围:0~50N

试验力有效测量范围:(满量程的0.2%~100%)

试验力测量精度:优于示值的±1%

位移速度控制范围:0.01mm/min~500mm/min,无级调速,速度任意设定

位移分辨率:0.01mm

位移速度控制精度:优于±1%

位移测量准确度:优于±1%

拉伸行程:0~800mm

软件及用户界面:WINDOWS操作环境下的软件和交互式人机对话操作界面

供电电源:220V,50Hz

七、 试验机主机配置

高强度主机一台(单臂式结构)

高精度光电编码器一只

全数字调速系统和全数字调速电机各一套

高精密丝杠副一套

高精度圆弧同步减速系统一套

高精度传感器一支

配置专用拉伸辅具一套

品牌计算机一台(联想/惠普电脑,19寸液晶显示器)

HP彩色喷墨打印机一台

试验机专用数据采集控制卡一套

WINDOWS2000/XP/WIN7操作环境下的试验机专用采集控制软件一套

八、拉力电子试验机软件功能介绍

1、一台主机可以同时最多配置4个力传感器,用户可根据需要随时更换;

2、一台主机可以最多配置4个变形传感器(电子引伸计),用户可根据需要随时更换;

3、程序采用开放的数据库结构定义,标准配置包含国标GB/T 228.1-2010、GB7314-2005等试验方法,可根据用户要求定制特殊的试验方法;

4、全程显示拉试验力和压试验力及峰值,分辨率可以根据需要自行设定,可自动校准和检定;全程分辨率不变;

5、全程显示变形,分辨率可以根据需要自行设定,可自动校准和检定;全程分辨率不变;

6、同时记录力-时间,变形-时间,位移-时间、应力-时间、应变-时间、力-变形、力-位移、应力-应变等试验曲线,可随时切换观察,高速采样;

7、采用人机交互方式分析计算测试材料的机械性能指标,试验结束时自动计算弹性模量、屈服强度、塑性延伸应力等(试验方法不同,分析的数据也会不同),在自动分析的基础上,还可以人工修正分析结果,提高分析的准确性;

8、试验数据采用数据库管理方式,自动保存所有试验数据和曲线;

9、提供多种报表打印接口,用户可根据需要编辑任何格式的报表,并打印输出;

10、软件包还包含其他工具软件,如配置工具箱、编程器等,它们都提供了很多实用和强大的功能;

11、保留数据接口,可直接连接企业(试验室)的综合信息管理网络。

 

 

 

 

 

 

 

 

 

 

1)主界面(采用人机交互操作方式,更加简易,人性化操作)

2)试验结果(全程显示拉试验力和压试验力及峰值,全程分辨率不变)

3)试验方法(内置几百种试验方法,覆盖各行各业,另可根据客户要求定制试验方法)

 

4)数据查询窗口(可对海量历史数据进行查询,只需输入一个条件即可查询)

5)数据校准(线性校准,逐点修正功能保证数据准确可靠)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6)程控编辑(可根据用户需求设定试验机运行步骤)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7)批量数据处理及批量报告打印窗口(可单个或批量打印试验结果)

 


 

十一测控卡功能特点

测控卡外观

 

 

 

 

 

 

 

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    

1)电路简介

AD800全数字数据测控采集卡是基于PCI接口的微机内置式PCI试验卡,符合PCI2.1规范。该卡可直接插入微机的任一PCI插入槽中,通过简单的连线,直接连接到试验机,即可实现微机自动测量与控制,真正做到即插即测。AD800试验卡集程控放大、A/D转换、数字量I/O、计数及脉宽(PWM)、方波发生(SWP)等功能于一体,其系统结构可靠简洁,并且具有十分良好的互换性。

2)技术性能

l 全系统采用数字化设计,安全、稳定、可靠、精度高

l 全系统无任何可调器件,数字调零和测控参数自动标定

系统集成CPLD运算器件,具备高速运算能力,实时处理数字信号

本系统采用PCI2.1总线标准,易扩展、易升级而且做到“即插即用”

集成4档精密仪用程控放大器,自动换档

l 自动检零

通道分辨力0.0005%或相当于±200,000码

各档示值分辨率0.01-0.05%FS

采集速率400点/秒,典型50点/秒

十二、质量保证

设备在订货方正式验收合格后,视为正式交货。设备三包期为正式交货之日起一年(供应商另有延期规定的除外),在三包期内,供货方对设备出现的各类故障及时服务维修。保修期外设备在使用过程中发生故障,供货方及时到订货方服务,积极协助订货方完成维修任务。

 

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